The key to slicing aluminum with ease is using the correct blade. To cut this metal, you can select the right sizes and variations of reciprocating saw blades for aluminum. For those of you using the (common) table saw – Blade sizing on blade thickness(es): Size will be based on aluminum thicknes(ses). A thicker aluminum might need a bigger blade, but the thinner ones can be cut with smaller blades.
There are two main types of blades that can be used for cutting off aluminum.Clearing metal slicing bladewood reducing knife This has large teeth and is best if you are going to cut some paper. Metal cutting blades have smaller teeth which is why it creates more polished and less crumby cuts. You need to select the blade type depending on aluminum thickness.
Thickness of the aluminum is what you need to take into account when choosing a Reciprocating Saw Blade for Aluminum. A saw blade can make a good cut or bad one based on just the number of teeth it has for inch (TPI), here is what TPI does: The more teeth included on a blade, the cleaner the cut and you will use blades with fewer for thicker aluminum sheets cutting. They also provide greater stability, so they are perfect for cutting through tough materials.
Please note that the speed of cutting and life will also be affected by what blade you choose. For instance, blades designed for metal cutting are more durable and will cut through materials much quicker than wood cutting ones. So here using the correct blade not only improves your work potential but also saves you time, as well as energy afterward.

Secondly, when you are cutting it is advisable to use a special liquid as lubricant for cooling the blade. This aids in keeping the blade from overheating, which will lead to a shorter life span. It is prone to becoming dull, thus subjecting you to regular blade changes or a lot of undue sharpenings — both options that could potentially take the wind out from under your wings.

Use only correct speed and pressure for cutting. Running the blade too slow or forcing it down into a cut will do nothing more than cause your blades to get hot and subsequently, break. Proper balance, of course, is the solution — you need to find a speed and pressure that allows for a clean cut while not turning your tool into disposable scrap in twenty minutes.

The third is not much as a tip, but it also best to put some back support at the aluminum so that when you blade well be starting with your first cut will jump here and there. The aluminum can be light, which might allow the blade to slip and an accident to happen. Just make sure to use the backing sheet behind your aluminum one, so that everything remains in place.
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